RIISAM205E – Cut, Weld and Bend Materials

by Lloyd | Dec 29, 2024

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RIISAM205E – Cut, weld and bend materials

This course provides comprehensive training on cutting, welding, and bending materials using oxy-LPG equipment. It covers the planning, preparation, operational procedures, equipment testing, material handling, and safety practices necessary for these tasks.

Course Content

Lesson Content

0% Complete 0/12 Steps

1.0 Plan and Prepare to Cut and Bend Materials Using Oxy-LPG Equipment

1.2 Welding Hoses

1.4 Review and clarify task to cut and bend materials using oxy-LPG equipment.

1.5 Review task specifications and check to make sure they are in accordance with legislation, regulations, and codes of practice.

1.6 Review work health and safety (WHS) requirements for the task in accordance with safety plans and policies.

1.7 Identify safety signage and barricade requirements.

1.8 Review environmental requirements for the task in accordance with environmental plans and legislative requirements.

1.9 Select plant, tools and equipment, check for serviceability and rectify or report any faults.

1.10 Calculate material quantity requirements.

1.11 Acquire materials for the task and locate them safely ready for use.

Lesson Content

0% Complete 0/9 Steps

2.1 Erect identified safety signage and barricades, and fit personal protective equipment (PPE)

2.2 Personal Protective Equipment

2.3 Select appropriate fire extinguisher and locate it to be readily accessible prior to and during operations.

2.4 Attach regulators to oxy and acetylene bottles in accordance with manufacturers’ specifications and WHS regulations.

2.5 Safety Devices

2.6 Purge lines to manufacturers’ specifications prior to lighting up.

2.7 Test equipment for leaks and either undertake corrective action or report faults.

2.8 Select appropriate pressures and cutting tips in accordance with material to be cut and manufacturers’ specifications.

2.9 Set-Up Summary

Lesson Content

0% Complete 0/11 Steps

3.2 Terms used to describe a cut

3.3 Cutting Steel Plate

3.4 Bevel Cutting

3.5 Legend for Fig. 22-2

3.6 Cutting Holes

3.7 Mark material accurately and secure or clamp ready for cutting.

3.8 Light torch in accordance with manufacturer’s specifications.

3.9 Adjust setting of flame for cutting to manufacturers’ specifications.

3.10 Tip Selection

3.11 Adopt correct cutting position to set-out mark during cutting.

Lesson Content

0% Complete 0/6 Steps

4.1 Mark material accurately and secure or clamp ready for bending.

4.2 Light torch in accordance with manufacturer’s specifications.

4.3 Apply heat to specified material and minimise weakening effects of the heating process.

4.4 Wrinkle-Bending

4.5 Bend material to specification and cool appropriately.

4.6 Hot bending and re-bending

Lesson Content

0% Complete 0/3 Steps

Switch off the torch

Shut off the gas supply

Summary of shutdown procedure

Lesson Content

0% Complete 0/2 Steps

Clear work area and manage materials responsibly

Clean, check, maintain, and store tools and equipment